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自适应主动封孔技术封孔效果实验研究

Simulation Study on Borehole Sealing Effect of Gas Extraction Drilling Based on Adaptive Active Sealing Technology

  • 摘要: 钻孔封孔效果的优化是提高瓦斯抽采效率的关键技术难题。本研究提出一种自适应主动封孔技术,设计并搭建了钻孔封孔-瓦斯抽采耦合模拟实验平台,采用六氟化硫(SF6)作为示踪气体,系统考察了聚氨酯、膨胀水泥和柔性材料三种封孔材料、柔性材料关键参数以及自适应主动封孔工艺对封孔效果的影响规律。主要结论如下:从管路负压衰减分析,三种材料中柔性材料封孔初始负压最大、衰减最慢,其封孔保压性能最优。柔性材料水料比越大,初始负压越大但衰减越快。采用自适应主动封孔技术可以显著提高初始负压值和延长衰减时间。从管路SF6浓度变化分析,三种材料中柔性材料平均浓度最高、衰减率最低,抽采效率最优;柔性材料水料比越大,SF6浓度越高,表明抽采率越大,但负压衰减速率也越大;提高补浆压力可以增加SF6浓度和抽采率;采用先注入低水料比、后补注高水料比柔性材料的工艺顺序,可发挥材料渗透性和保水性的双重优势,获得最佳封孔效果。综上,自适应主动封孔技术实现了对动态裂隙的主动填充,为煤层瓦斯抽采钻孔的封孔提供了优化方案。

     

    Abstract: With the increasing depth of coal mining, optimizing the sealing effect of boreholes has become a key technological challenge to enhance the efficiency of gas extraction. This study proposes an adaptive active sealing technology and designs a coupled experimental platform for borehole sealing and gas extraction. Sulfur hexafluoride(SF6) is used as a tracer gas to systematically investigate the impact of three sealing materials(polyurethane, cement slurry, and flexible material) and key parameters of the flexible material on the sealing effectiveness. The main conclusions are as follows: Analyzing the negative pressure decay curve of the pipeline,the flexible material exhibits the highest initial negative pressure and the slowest decay rate, indicating better pressure retention compared to polyurethane and cement slurry. A larger water-cement ratio of the flexible sealing material leads to higher initial negative pressure but faster decay. The use of adaptive active sealing technology significantly enhances the negative pressure value and prolongs the decay time. Analyzing the SF6 concentration change curve in the pipeline, the flexible material achieves the highest average concentration and the lowest decay rate, resulting in optimal extraction efficiency. A higher water-cement ratio leads to higher SF6 concentration and greater extraction rate. Increasing grouting pressure enhances gas concentration and extraction rate. The best sealing effect was achieved by following the process sequence of initially injecting a low water-cement ratio slurry followed by subsequent injection of a high water-cement ratio slurry. In summary, the adaptive active sealing technology achieves proactive filling of dynamic fractures, and optimizing sealing parameters significantly enhances extraction efficiency. This provides a new perspective for borehole sealing in coalbed gas drilling.

     

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