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顺层钻孔水力环切产-运-承协调排渣机制

Mechanism of coordinated coal slag discharge in generation-transportation-bearing stages for in-seam borehole hydraulic annular cutting

  • 摘要: 针对顺层钻孔水力环切割缝易出现煤渣产生、运移、环空承载协调失衡问题,建立了割缝产渣粒径与产渣量模型,并进行了试验验证,阐明了煤渣粒径与产渣量、煤渣运移与环空承载能力特征,提出了运移流速比与承载负荷比堵孔判据,揭示了射流压力、钻杆转速和喷嘴直径对协调排渣状态的影响规律。结果表明: 钻孔从割缝处沿轴向分为排渣悬浮区、沉积区与堆积区,沉积区与堆积区的煤渣会沉降,减弱了水流运移与环空承载煤渣能力;相较于射流压力,喷嘴直径增大(阈值2.5 mm)更容易使承载负荷比突破堵孔阈值,导致环空承载过量煤渣而堵孔;增大钻杆转速可使运移流速比与承载负荷比低于堵孔阈值,增强水流运移与环空承载煤渣能力,促进排渣。基于此,构建了射流压力-钻杆转速-喷嘴直径协调排渣图谱,可为水力环切割缝高效破煤与安全排渣的协同统一提供理论指导。

     

    Abstract: To address the problem of frequent coordination imbalance among coal slag generation, migration, and annular bearing during hydraulic annular cutting in in-seam boreholes, models for slag particle size and generation rate during slotting were established and experimentally verified. The characteristics of slag particle size, generation rate, migration behavior, and annular bearing capacity were clarified. Borehole blockage criteria based on the migration velocity ratio and bearing load ratio were proposed, and the influence of jet pressure, drill pipe rotation speed, and nozzle diameter on the coordinated slag discharge state was revealed. Axially from the slotting position, the borehole can be divided into three consecutive zones: a suspension zone, a deposition zone, and an accumulation zone. Slag settlement in the deposition and accumulation zones significantly reduces the water flow transport capacity and the annular bearing capacity for coal slag. Compared with jet pressure, increasing the nozzle diameter beyond the threshold of 2.5 mm is more likely to cause the bearing load ratio to exceed the borehole blockage threshold, leading to annular overload with excessive slag and subsequent borehole blockage. Increasing the drill pipe rotation speed can reduce both the migration velocity ratio and the bearing load ratio below the blockage threshold, thereby enhancing water flow transport and annular bearing capacity and promoting slag discharge. Based on these findings, a coordinated slag discharge map involving jet pressure, drill pipe rotation speed, and nozzle diameter was established, providing a theoretical basis for the synergistic optimization of coal breaking efficiency and safe slag discharge in hydraulic annular cutting.

     

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