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快掘工作面喷雾参数变化对降尘效果的影响分析

Effect of spray parameters on dust suppression performance at a rapid excavation working face

  • 摘要: 针对煤矿快掘工作面粉尘污染防治的问题,其关键在于实现喷雾降尘的精准高效控制。以陕北地区煤矿快掘巷道为工程背景,基于欧拉-拉格朗日框架构建气-固-液多相耦合模型,分析原始粉尘分布特征及喷雾参数(速度、粒径和流量)变化对隐患作业人员位置粉尘浓度的影响规律。结果表明:原始工况下,粉尘在巷道右侧挡板缝隙后的回风侧积聚明显,隐患作业人员位置粉尘质量浓度高达902 mg/m3;喷雾粒径和流量显著影响掘进工作面喷雾覆盖范围,而喷雾速度主要通过强化雾滴-粉尘碰撞过程提升降尘效率。在单因素工况下,当喷雾速度为25 m/s、平均粒径为50μm、喷雾流量为0.03 kg/s时,隐患作业人员位置的降尘效率分别为35%、31%、57%,喷雾参数敏感性排序为喷雾流量>平均粒径≈喷雾速度。搭建通风喷雾实验测试平台对数值模型进行验证,模拟与实测结果的最大相对误差为9.7%,证明了模型具有良好的可靠性。研究以快掘工作面隐患作业人员位置为核心评价对象,系统揭示了喷雾参数变化对局部高风险区域粉尘控制效果的差异性,为快掘工作面喷雾参数优化提供了理论依据。

     

    Abstract: Dust pollution remains a critical challenge in rapid excavation faces of coal mines,and precise control of spray dust suppression is essential for improving occupational safety. Taking a rapid excavation roadway in a coal mine in northern Shaanxi as the engineering background,a gas-solid-liquid multiphase coupling model based on the Euler-Lagrange framework was established to investigate the original dust distribution characteristics and the effects of spray parameter variations (spray velocity,droplet size,and flow rate) on dust concentrations at hazardous workstations. The results indicate that under original operating conditions,dust tends to accumulate on the return-air side behind the gaps of the right-side barrier,where the dust concentration at hazardous workstations reaches up to 902 mg / m3. Spray droplet size and flow rate significantly influence the spray coverage at the excavation face,whereas spray velocity mainly enhances dust removal efficiency by intensifying dropletdust collision processes. Under the single-factor conditions,when the spray velocity is provided as 25 m / s,the mean droplet diameter is given as 50 μm,and the spray flow rate is 0. 03 kg / s,the dust removal efficiencies at hazardous workstations reach 35%,31%,and 57%,respectively. The sensitivity of spray parameters follows the order:spray flow rate > mean droplet size≈ spray velocity. A ventilation -spray experimental platform was constructed to validate the numerical model,and the maximum relative error between simulation and experimental results is 9. 7%,indicating good model reliability. This study takes hazardous workstations in rapid excavation faces as the core evaluation target and systematically elucidates the differentiated effects of spray parameter variations on dust control performance in localized high-risk areas. The findings of this article can provide a theoretical basis for optimizing spray parameters in the rapid excavation face operations.

     

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