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煤矿井下钻孔机器人小型化综合验证平台设计

Design of a miniaturized verification platform for underground coal mine drilling robots

  • 摘要: 针对现有煤矿井下钻孔机器人受设备体积大、井下试验条件苛刻等因素制约,普遍存在验证成本高、迭代慢的问题,研制了钻孔机器人小型化验证平台。该平台采用模块化分层架构设计:硬件层集成差速履带车与钻孔机械臂,通过STM32微控制器和运动控制板卡实现运动控制;导航/规划层基于ROS 2框架,融合Cartographer定位建图与NAV2路径规划等技术,并提出基于加加速度有界约束的加速度连续规划方法,辅以改进YOLO架构的人员监测技术与MoveIt机械臂规划;交互层基于开源3D物理引擎开发,通过JSON文件实现与导航/规划层的异步通信。试验结果表明,该平台成功实现了自主定位建图、路径规划与实时控制,1.5 m移机任务位移误差控制在2 cm以内,人员闯入时可触发三级安全响应。该平台显著降低了试验迭代成本,形成了建图、规划、控制、交互全流程闭环,为煤矿井下钻孔机器人关键技术的快速验证与产业化提供了高效平台。

     

    Abstract: To address the dual challenges of large equipment size and harsh underground testing conditions,which hinder rapid iteration and increase verification costs for existing coal mine drilling robots,this study develops a compact verification platform for such robots. The platform adopts a modular layered architecture:the hardware layer integrates a differential tracked chassis and a drilling manipulator,with motion control implemented via an STM32 microcontroller and dedicated motion control boards. The navigation / planning layer is built upon the ROS 2 framework,incorporating Cartographer-based SLAM and NAV2 path planning. An acceleration-continuous planning method with bounded jerk constraints is proposed, complemented by an improved personnel detection method based on the YOLO architecture and manipulator trajectory planning using MoveIt. The interaction layer is developed using a real-time 3D engine,enabling asynchronous communication with the navigation / planning layer via JSON files. Experimental results demonstrate that the platform enables autonomous SLAM,path planning,and real-time control,achieving a displacement error of within 2 cm for 1. 5 m relocation tasks and triggering a three-level safety response upon human intrusion. The platform significantly reduces experimental iteration costs and establishes a closed-loop workflow covering mapping,planning,control,and interaction,providing an efficient test bed for rapid verification and industrialization of key technologies in underground coal mine drilling robotics.

     

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