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基于主动荷电的电荷感应式粉尘浓度监测改进方法

An improved charge-sensing method for dust concentration monitoring based on active charging

  • 摘要: 为解决传统电荷感应式粉尘浓度监测方法在低浓度范围(≤50 mg/m3)监测中误差较大甚至超标,以及监测下限值偏高的问题,提出了一种基于主动荷电技术的电荷感应式粉尘浓度监测改进方法。通过分析传统电荷感应式粉尘浓度监测方法的工作原理,明确了其不足之处:粉尘荷电量低、易受环境干扰、电荷极性不稳定等导致信号采集和处理难度较大。为克服以上问题,提出通过主动荷电增加粉尘颗粒带电量和稳定电荷极性的方法,同时推导建立了改进后的动态感应电荷量数学模型,并研发了基于主动荷电的电荷感应监测单元;通过实验室试验,探寻了该监测单元在不同荷电电压及不同低粉尘浓度条件下对铝粉、煤粉、面粉和水泥粉的感应信号信噪比变化特性,并深入分析了其变化原因。研究确定了满足最低信噪比要求的主动荷电时的最小荷电电压及其对应的最低粉尘浓度值。试验验证结果表明,改进后的监测单元在最低荷电电压条件下,能够满足监测标准误差要求的最低监测下限值可达5.5 mg/m3,较传统方法至少降低了4.5 mg/m3;在5.5~50.0 mg/m3的低浓度区间内,对铝粉、煤粉、面粉和水泥粉的监测误差均符合标准要求;相较于无荷电工况,20 kV荷电条件下4种粉尘的监测误差分别减小了6.4%、6.1%、5.4%、5.3%。

     

    Abstract: To address the issues of significant errors, which may exceed permissible limits, and a high lower detection limit in traditional charge-sensing dust concentration monitoring methods for low-concentration dust (≤50 mg/m3), this study proposes an improved method based on active charging. An analysis of the working principles of traditional methods reveals their shortcomings: low electrostatic charge on dust particles, susceptibility to environmental interference, and unstable charge polarity, all of which complicate signal acquisition and processing. To overcome these challenges, active charging is introduced to increase the charge level and stabilize the polarity of dust particles. A mathematical model of the dynamic induced charge for the improved method is derived, and a charge-sensing monitoring unit employing active charging is developed. Through laboratory experiments, the signal-to-noise ratio (SNR) characteristics of the monitoring unit are investigated for aluminum dust, coal dust, flour, and cement dust under various charging voltages and low dust concentration conditions. The reasons for the observed variations are analyzed in depth. The minimum charging voltage needed to achieve the required SNR is determined, along with its corresponding lowest detectable dust concentration. Experimental validation demonstrates that, under the minimum charging voltage condition, the improved monitoring unit achieves a lower detection limit of 5.5 mg/m3 that satisfies standard error requirements, which is at least 4.5 mg/m3 lower than that of traditional methods. In the low-concentration range of 5.5 mg/m3-50.0 mg/m3, the monitoring errors for aluminum dust, coal dust, flour, and cement dust all comply with the standard requirements. Compared with the no-charging condition, the monitoring errors under the 20 kV charging condition are reduced by 6.4%, 6.1%, 5.4%, and 5.3% for the four types of dust, respectively.

     

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