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矿用反应型无卤有机注浆加固材料阻燃性能研究

Study on the flame retardant property of reactive halogen-free organic grouting reinforcement materials for coal mines

  • 摘要: 针对普通聚氨酯注浆加固材料(PU)卤素含量高,造成煤化工企业催化剂中毒失活的问题,合成了一种反应型无卤有机注浆加固材料(PU-NH);借助极限氧指数(LOI),探究PU-NH的阻燃性能;通过热重差示扫描量热分析(TG-DSC)和锥形量热分析, 探究PU-NH的热稳定性和燃烧性能。结果表明:PU-NH为难燃材料,与PU相比,PU-NH表现出更优异的热稳定性能,且PU-NH烟释放量降低了39.3%,一氧化碳释放量降低了50.75%。材料燃烧后炭渣的扫描电子显微镜(SEM)和X射线光电子能谱(XPS)的表征结果表明:PU-NH燃烧后炭渣呈“蜂窝状”结构,燃烧时表面形成一层蓬松而致密的炭层,可有效隔绝氧气,并降低热传导速率,这是材料表现出良好阻燃性能的根本原因;同时,PU-NH炭渣中碳元素高,也有利于炭层的形成,提高了耐氧化能力。煤矿井下注浆试验结果表明,PU-NH的性能高于煤矿加固煤岩体用高分子材料的行业标准,加固后可有效提高煤岩体承载能力,保障工作人员生命安全。

     

    Abstract: The high content of halogen in common polyurethane grouting reinforcement material (PU) results in catalyst poisoning and deactivation in coal chemical enterprises. To solve this problem, a kind of reactive halogen-free organic grouting reinforcement material(PU-NH) was prepared. Its flame retardant property was investigated by limiting oxygen index(LOI). The thermal stability and combustion performance of PU-NH were investigated by Thermogravimetric differential scanning calorimetry (TG-DSC) and cone calorimetry. The results show that PU-NH is kind of refeactory material and compared with PU, PU-NH has better thermal stability, and the smoke emission and CO emission of PU-NH are reduced by 39.3% and 50.75% respectively. Scanning electron microscope(SEM) and X-ray photoelectron specteometer(XPS) characterization of carbon residue after material combustion results show that, the carbon residue of PU-NH has a honeycomb structure after combustion. It can form a fluffy and complete carbon layer on the surface of the material during combustion, effectively isolating the oxygen and slowing down the rate of heat conduction. It is the fundamental reason for the good flame retardant performance of the material. At the same time, the high carbon element in PU-NH carbon residue is also conducive to the formation of carbon layer and improve the oxidation resistance. The underground grouting test of coal mine shows that the performance of PU-NH is higher than the industry standard of polymer material used for coal rock reinforcement, which can effectively improve the bearing capacity of coal rock mass and guarantee the life safety of workers after reinforcement.

     

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